By the context of application enzymes are often
categorized according to the compounds they act upon or technical purposes.
Some of the most common enzymes include proteases for protein breakdown,
cellulases for cellulose degradation, lipases for lipid hydrolysis and amylase
for starch depolymerization, and so on. Very often enzymes are also named by their
technical purposes, such as liquefaction enzyme, saccharification enzyme,
mashing enzyme. The naming of an enzyme product sometimes indicates some of its
characteristics like pH or temperature dependence, for example, acid protease,
thermostable alpha-amylase, alkaline protease, etc. The name of an enzyme can very well be connected to its source, such as plant protease, microbial protease, fungal amylase, etc. Sometimes you can hardly find any clue to how an industrial enzyme product is named, because it is the preference of the company producing it or person who is in charge of naming.
Enzyme activity (normally
expressed in “u”) is defined as the amount of enzyme preparation needed to
convert a specific substrate to produce certain amount of product per unit time. However, this analysis
depends on many factors such as substrate used, the temperature, pH, substrate concentration,
enzyme concentration, presence of inhibitors and activators, etc. So, it’s very
important to specify the exact condition where the enzyme activity is analyzed.
As a result, there may be different activity for one enzyme due to different
analysis method.
Specific activity measures the activity of an enzyme
on basis of protein content and is the index of enzyme purity. Furthermore, the
specific activity of an enzyme also measures the turnover number of the enzyme.
Purity is often used to evaluate the quality of a
product. Strictly speaking, enzymatic purity or activity purity refers to the
fraction of activity observed in an assay that comes from a single enzyme.
Typically, if 100% (or nearly so) of the observed activity in an enzyme assay
is derived from a single enzyme, then the enzyme preparation is considered
enzymatically pure, even if it lacks mass purity. For quality control a
manufacturer may use a standardized method to do activity analysis, and the
activity can be regarded as the index for “purity”. Please be noted that the
activity values from different manufacturers are incomparable in most cases
since the definition of activity unit is different.
Enzyme
activity depends on several factors such as temperature, pH, substrate
concentration, enzyme concentration, presence of inhibitors or activators, and
other environmental factors.
Temperature
is one of the most important factors affecting enzyme activity. Each enzyme has
an optimal temperature at which it exhibits maximum activity. This is usually
around 37 °C for enzymes found in humans and other mammals. However, enzymes
from extremophiles can function at much higher temperatures, up to 100 °C or
more. At lower temperatures, enzyme activity decreases due to decreased
molecular motion and reduced collision frequency between substrates and
enzymes. At higher temperatures, enzyme activity also declines due to
denaturation and loss of structure and function.
pH
is another critical factor influencing enzyme activity. Each enzyme has an
optimal pH range at which it exhibits maximum activity. This is because
different enzymes have different acidic or basic functional groups in their
active sites that interact with the substrate. Changes in pH can affect the
ionization state and hence the reactivity of these groups, thereby altering
enzyme activity. For example, pepsin, a digestive enzyme secreted by the
stomach, has an optimal pH of 1 to 2, while trypsin, another digestive enzyme
secreted by the pancreas, has an optimal pH of 7 to 8.
Substrate
concentration is also an important determinant of enzyme activity. The rate of
an enzyme-catalyzed reaction increases with increasing substrate concentration
until a saturation point is reached. At this point, further increases in
substrate concentration do not increase the rate of the reaction but instead
result in competition for the limited number of enzyme molecules. Therefore, it
is essential to optimize the substrate concentration when measuring enzyme
activity to obtain accurate results.
Enzyme
concentration is another factor that influences enzyme activity. As the enzyme
concentration increases, the rate of the reaction also increases until all
available substrate molecules are converted to product. However, beyond this
point, further increases in enzyme concentration do not increase the rate of
the reaction but instead lead to enzyme inhibition due to depletion of
substrate molecules.
Inhibitors
and activators can also affect enzyme activity. Inhibitors are compounds that
reduce or abolish enzyme activity, while activators enhance enzymatic activity.
Some inhibitors bind to the enzyme active site and prevent substrate binding,
while others bind to allosteric sites and alter the conformation of the enzyme,
thereby affecting its activity. Activators, on the other hand, bind to
allosteric sites and induce changes in enzyme conformation that enhance
substrate binding and catalysis.
The
GMOs are defined as the microbes that have desired changes introduced into
genetic material by using genetic techniques. Enzymes are not microorganisms
and therefore is not GMO.
Nowadays,
most enzymes used in food production worldwide are produced by recombinant DNA
techniques, that is, the microorganism or product strain can be a GMO, which
brings benefits in production economy in terms of yield, reduce fermentation
time and easy processing, etc., improved enzyme properties of better
selectivity, more practical pH, temperature, salt concentration, and cofactor
requirements.
Despite
concerns from some consumers about the safety of GMOs, all microorganisms used
for enzyme production have been thoroughly evaluated and approved by regulatory
agencies such as the U.S. Food and Drug Administration (FDA) and the European
Food Safety Authority (EFSA). These agencies carefully assess the safety of
GMOs before they are approved for commercial use, ensuring that they are safe
for human consumption and the environment.
Quality
of enzyme products is often measured by its declared activities. Therefore,
there is a quality parameter called "Declared activities". In the
context of industrial application, we focus more on performance than activity,
though they are somehow correlated. In industrial application enzymes are used
to address certain concerns like yield increase, processing difficulty,
stability, and so on. Very often a successful industrial enzyme product
contains different enzymes that are necessary to solve specific problem, while
only one enzyme or a few activities are declared for one enzyme product in most
cases. The complexity in understanding enzyme activity of similar products from
different manufacturers is also closely related to the way they use for the activity
analysis. Therefore, the declared activities are not necessarily an indication
of performance.
Enzymes are proteins that can be sensitive
to environmental conditions such as temperature, moisture, light, and microbial
attack. Storing enzymes in a cool and dry place helps to protect their
structure and activity by slowing down the rate of chemical reactions from
causing denaturation or degradation of the enzyme. Normally, microorganisms
grow better under moist condition, where enzymes are subjected to higher risk
of infection.
Enzymes may also be sensitive to light,
particularly ultraviolet (UV) light, which can cause photochemical damage to
the protein structure. Longer time contact with air may lead to more microbial
infections, which is disastrous to enzymes. Sealing the containers and storing
them away from light can help to prevent these types of damage and preserve the
activity of the enzyme.
Each enzyme has its specific best condition in which the activity of the
enzyme is the highest, while an industrial enzyme preparation often contains
more than one enzymes, the performance of the preparation is the results of all
enzyme activities in the preparation, and the optimal condition has to be found
out by trial and error for a given application using the most relevant
parameters. Considering the variations in raw materials, products from
different suppliers, processing conditions on different occasions, expectations,
and so on, the optimal condition also changes.
YES. The use of enzymes can be dated back to thousands of years ago, when our ancestors used natural fermentation to make wine. It’s the enzymes in microorganisms that were working. Today’s industrial enzymes are produced by modern biotechnology, where production strains have been strictly evaluated for their safety, and production processes are very carefully controlled to ensure the safe use of enzymes.
No. Enzymes are protein extracted from microorganisms that are not live. They are only protein having catalytic capability and will never grow.
There are many ways to
classify enzymes. According to Recommendations of the Nomenclature Committee of
the International Union of Biochemistry and Molecular Biology, enzymes are
classified into 6 big groups:
Enzyme Class |
Nomenclature Example |
General Characteristics |
Applications in Industry |
Oxidoreductases |
Glucose oxidase |
Catalyze oxidation/reduction reactions, transfer electrons between
molecules |
Food Processing, Diagnostic Tests, Biosensors |
Transferases |
Cyclodextrinase |
Catalyze transfer of chemical groups (such as glucosyl residues) between
molecules |
Food Additives, Pharmaceutical Synthesis, Bioremediation |
Hydrolases |
α-Amylase |
Catalyze hydrolysis reactions, break down chemical bonds with water |
Starch Processing, Baking, Detergent Production |
Lyases |
Pectin lyase |
Catalyze the breaking or formation of C-C, C-O, C-N, or C-S bonds
without hydrolysis or transfer of electrons |
Fruit Juice Production, Textile Manufacturing, Paper and Pulp Industry |
Isomerases |
Glucose isomerase |
Catalyze the rearrangement of atoms within a molecule |
Sweetener Production, Starch Processing, Oligonucleotide Synthesis |
Ligases |
T4 DNA ligase |
Catalyze the joining of two molecules using energy from ATP hydrolysis |
Genetic Engineering, Nucleic Acid Synthesis, Antibiotic Production |
Note: The given examples are just a few of the many enzymes within each
class, and their applications are not limited to the mentioned industries.
Industrial enzyme products may seem
expensive to customers, but it's important to understand that the cost of
enzymes is only a small fraction of the total production cost for many
industries. Enzymes are highly efficient and can catalyze chemical reactions at
very low concentrations, meaning that even a small amount of enzyme can have a
significant impact on product quality and yield.
For example, in the food industry, enzymes
can be used to improve the texture, flavor, and nutritional value of products
while reducing processing time and waste. In the textile industry, enzymes can
be used to soften and finish fabrics more efficiently and sustainably than
traditional methods. In the biofuel industry, enzymes can be used to break down
biomass into sugars for fermentation, increasing yields and reducing costs.
By using enzymes, manufacturers can
achieve higher yields, reduce processing times, and improve product quality,
which can ultimately lead to increased profits. Additionally, enzymes are often
more environmentally friendly than traditional chemical processes, as they
operate under mild conditions and generate fewer toxic byproducts.
Enzymes can be considered either additives or
processing aids, depending on their specific use and function in a food or
beverage product.
In general, enzymes that are added to a
product as an ingredient to achieve a specific technological function, such as
improving texture or flavor, are considered additives. For example, an enzyme
that helps break down lactose in milk to make it more easily digestible for
people with lactose intolerance would be considered an additive.
On the other hand, enzymes used during the
manufacturing process to aid in the production of a food or beverage product,
but which are not present in the final product, are considered processing aids.
For example, an enzyme used to clarify fruit juice by breaking down pectin
would be considered a processing aid, and it's removed or inactivated during processing.
One may find that some enzymes are also
available from reagent suppliers but much more expensive than from an
industrial enzyme manufacturer. What are their differences?
Reagent enzymes:
- Usually highly purified enzymes with
defined molecular structure and specific activity
- Used for mechanistic studies and research
purposes
- Often characterized using advanced
techniques such as X-ray crystallography and NMR spectroscopy
- Typically more expensive and may not be
available in large quantities
- Examples include restriction enzymes,
polymerases, and proteases
Industrial enzymes:
- Designed and optimized for practical
applications in various industries, such as food, beverage, detergent, and
biofuel production
- Produced in large quantities using
fermentation or genetic engineering methods
- May have multiple side activities to
improve efficiency in complex environments
- Cost-effective and can enhance production
efficiency and quality
- Examples include amylases, cellulases,
lipases, and proteases
To summarize, reagent enzymes are mainly
used for research purposes, while industrial enzymes are designed to solve
practical problems in various industries. Reagent enzymes are usually pure and
expensive, while industrial enzymes are optimized for specific applications and
produced in large quantities at a lower cost.
Sunson is a strong believer in bio-solution, thinking it is the future. Today we are faced with many challenges: the growing population against limited natural resources, fast economic development against more environmental pollution, and more and more diversified needs for a better life. Biotechnology will bring sustainable solutions to these dilemmas. Over more than 20 years Sunson has acquired substantial competencies and are ready to contribute.
Detergent
Detergent pioneered the industrial use of enzymes. Detergent enzymes are selected based on stain composition and their compatibility with other cleaning agents. For example, protease (protein degrading enzyme) and lipase (fat degrading enzyme) are incorporated into detergent powder to help remove protein and lip stains. Often alkali resistant enzyme complex is used to effectively remove the stains on clothes.
Textile
Enzymes have been widely used to substitute harmful chemicals in many traditional processes. Textile industry exemplifies well the changes:
Bioscouring: Alkaline pectinase is used for Bio-scouring (purifying) natural cellulosic fibres such as cotton, linen, hemp and blends. It removes pectin and other impurities from cotton fibres without any damages to cellulose. Traditionally this was done with very caustic chemicals.
Denim abrasion: small enzyme dosage can replace traditional pumice stones to be used in stonewashing of denim to achieve a worn look
There are far more successful enzymatic applications covering food & baking, brewing, animal feed, alcohol, fruit juice & wine, textile & leather, oil and fats and pulp and paper industries.
Industrial enzymes refer to biological
catalysts used on a large scale in various industries, including food and beverage,
textile, paper and pulp, detergents, cosmetics, pharmaceuticals, and many more.
The development of industrial enzymes involves several steps, starting from
identifying the microorganism to the production of the final enzyme product.
The first step in developing industrial
enzymes is to identify a microorganism that produces the enzyme of interest.
This microorganism is usually identified in nature, isolated and screened for
its ability to produce high quantities of the enzyme. Once identified, the microorganism
is then bred in the laboratory using traditional or modern biotechnology
techniques to improve its production performance. This breeding process may
involve genetic modification in some cases.
The selected production strain is then
inoculated into well-contained fermentation vessels, which are carefully
monitored for optimal growth conditions such as temperature, pH, nutrient
availability, and oxygen supply. During fermentation, the production strain
converts the raw materials into the desired enzyme product. This process can
take several days to weeks, depending on the type of enzyme being produced.
Once the fermentation is complete, the
mixture containing the enzyme product is harvested and subjected to various
purification techniques to isolate the enzyme from other cellular components.
These purification techniques may include filtration, centrifugation,
chromatography, and precipitation. The purified enzyme is then formulated into
a final product suitable for its intended application.
Formulation of the enzyme product may
include blending with other ingredients to stabilize the enzyme, controlling
the pH and temperature for optimal activity, and packaging the final product
for ease of handling and storage. Quality control measures are also implemented
throughout the entire development process to ensure the safety and efficacy of
the final product.
Enzymes bring lots of environmental benefits. A few examples are as follows:
•Replace harmful chemicals: substitute acids, alkali or oxidizing agents in fabric de-sizing; Use enzymes in the tanneries to reduce the use of sulfide
•Reduce environmental load: Enzymes used in feed help animals with better digestion and nutrient absorption, making better use of feed while reducing organic substance in manure.
•Reduce energy consumption: Enzymes allow laundry to be done at lower temperature with more efficient cleaning saving electricity consumption.
•Waste water treatment: enzymes are being used for waste water treatment directly contributing to environment protection.
It’s proven fact that the use of enzymes will reduce appreciable amount of CO2 emission a lot.
NO. As said, enzymes are protein and biodegradable. On the contrary, enzymes are ecofriendly solutions since their uses lead to great reduction in energy consumption and much less waste discharge. Even enzymes have been successfully developed to address environmental concerns.
Like all other catalysts, enzymes promote reactions in a way to allow the reactions to take place in a much milder condition and greatly increase the efficiency. Enzymes are specific. In other words, one category of enzymes only works on one kind of substance. For example, amylase only attacks starch, and protease only digests proteins.